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High Voltage Solutions

EV Solutions

EV Solutions: Safe, Quiet and Lightweight

Effortlessly manage your routings throughout your electric vehicle platforms. We help you meet critical goals with products that protect the electrical infrastructure as well as service technicians, maintain a quiet cabin and reduce vehicle weight.

HellermannTyton vehicle solutions are trusted throughout the automotive industry for fast installation, ultimate performance and unrivaled longevity.

 


High-Voltage Cable Retention

Large, heavy HV cables require specialized solutions to keep them secure over the life of the vehicle.

  • Inflexible conductors and high NVH environments require ultra-secure fasteners and mounts.
  • Clamps with soft TPE liner eliminate rotational and axial sliding, which minimizes noise and fretting.
  • Security and spacing for double (DC) and triple (AC) routings in a single part.
  • Bolted mounts provide ultimate strength and security in high NVH applications.

Products

  • Heavy-duty, wide ties
  • Rachet clamps
  • Clamps with soft TPE liners
  • Wide variety of mounts

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High-Voltage Cable Protection

HV routing protection and identification ensures the safety of assemblers, technicians and first responders.

  • Quickly, easily identify HV routings.
  • Protect sensitive bundles from abrasion and damage.
  • V0 and V2 rated materials to limit flame propagation and smoke.
  • Mitigate electromagnetic interference (EMI).

Products

  • Convoluted tubing
  • Wrap-style bundle protection
  • EMI Mesh

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Electrification Solutions

HellermannTyton partners with the industry’s best-known EV manufacturers. It’s your team and ours, working shoulder-to-shoulder, in sync with one another, to go to market prepared and get there faster.

Click below to view our brochure and learn more about our HV solutions and their case studies.

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High-Voltage Busbar Retention

Busbars in EV applications require isolation and spacing for safe operation under all conditions.

  • EV battery pack safety is paramount; high-temperature (1000° C) materials prevent shorting during a thermal event.
  • Ultra-low-profile designs isolate busbars in tight spaces.
  • TPE cushioning provides dampening and isolation between adjacent components.

Products

  • Connector clips
  • Edge clips
  • Adhesive mounts
  • Bars & ties
  • Clamps

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Busbar Retention
 


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High-Voltage Busbar Protection

Busbar protection ensures a safer environment for assemblers and technicians.

  • EV battery pack safety is paramount; high-temperature (1000° C) materials prevent shorting during a thermal event.
  • Identify HV routings and protect them from inadvertent shorting.
  • Dampen long-span busbar runs exposed to high NVH.

Products

  • Terminal covers
  • Dampeners
  • Protective shields
  • Insert-molded jumpers

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About HellermannTyton

HellermannTyton is a global manufacturer of cable management and identification solutions for automotive, solar, electrical, construction, industrial automation, broadband and other OEM markets. The company's integrated approach to product design, sustainability, production, quality assurance and delivery is optimized to benefit local and global customers. HellermannTyton operates in 39 countries, with North American headquarters in Milwaukee, Wisconsin. (www.hellermann.tyton.com).